Ha kopano e potolohang e na le sebaka se senyenyane haholo sa axial, lesale le tloaelehileng la cylindrical slip ring hangata le le le lelele haholo hore le kene ka mor'a phanele, ka hare ho motsoako oa robot, kapa tlas'a tafole ea rotary. Sesepa sa "pancake slip ring" se rarolla seo ka ho beha litselana tse bataletseng holim'a disc, ho boloka bophahamo ba ho kenya bo le tlase ha o ntse o fetisa matla, matšoao a taolo, le data lipakeng tsa mahlakore a emeng le a potolohang.
Bukana ena e hlalosa hore na reng ea pancake slip ring ke eng, e fapana joang le capsule, ka-bore le drum meralo, e leng lintlha tsa bohlokoa haholo pele e odara, le hore nalesale la tloaelo la ho thellake karabo e molemo ho feta karolo e tloaelehileng.
Pancake Slip Ring ke Eng?
Ring ea pancake ke sehokelo sa motlakase sa rotary se bataletseng. Ho e-na le ho bokella li-conductiverings ho 'mele o molelele oa cylindrical, li-conductive tracks li lula holim'a disc{1}e bōpehileng joaloka stator, ka borashe bo hokahanang le tsona ha rotor e phethoha. Sephetho ke bolelele bo khuts'oane haholo ba ho kenya le bophara ba kantle bo batlang bo le boholo.
U tla bona mabitso a 'maloa a sebelisetsoa lelapa le le leng la lihlahisoa,' me ha a tšoane kamehla:
- Pancake slip reng- nako ea kakaretso ea indasteri bakeng sa sebopeho sa "flat disc".
- Lesale la ho thella le bataletsengkapalesale la disc- e sebelisitsoeng ka ho fapanyetsana, hangata e toboketsa-sebopeho sa boemo bo tlase.
- Lesale la ho thella la PCB- karoloana moo lipina tsa conductive li kenngoeng holim'a boto ea potoloho e hatisitsoeng. Kaho ea PCB e tloaelehile meralong ea li-pancake empa ka botekgeniki ke mokhoa oa ho etsa, eseng mantsoe a tšoanang. Bakeng sa ho shebisisa kaho ea stator, bona kakaretso ena eaLi-stator tsa PCB ka meheleng ea li-pancake.
Ts'ebetso ea motlakase e ts'oana le selikalikoe sefe kapa sefe se thellang: phetisetso e tsoelang pele ea matla kapa mats'oao ho pholletsa le sebopeho se potolohang, ntle le ho phuthela ha cable. The mechanical trade-ke eona e etsang hore moetso oa dipanekuku e be o ikhethang - o khutlisa bophahamo ba axial mme o kopa sebaka sa radial ho khutlisa.
U Lokela ho Sebelisa Ring ea Pancake Slip Neng?
Ring ea pancake hangata ke khetho e nepahetseng ha maemo a mararo a lekana ka nako e le 'ngoe:
- Sistimi e hloka ho potoloha ho tsoelang pele kapa khafetsa.
- Lithapo ha lia lokela ho sotha, ho khathala, kapa ho phuthela ho potoloha axis.
- Bophahamo ba ho kenya ke ntho e fokotsang, empa ho na le tumello e lekaneng ea radial bakeng sa karolo e pharaletseng.
Haeba ho na le maemo a le mong kapa a mabeli a teng, e 'ngoemofuta oa selikalikoee ka sebeletsa hantle. Maemo a tloaelehileng a ts'ebeliso a kenyelletsa-ea{2}}arm tooling, rotary indexing tables under 100 rpm, compact automation cell, camera and sensor platforms, medical and laboratory rotating fixtures, package machines, and turntables tse patiloeng ka mor'a phanele e bataletseng.
Na Pancake Slip Ring e nepahetse bakeng sa Moralo oa hau?
| Boemo ba Moqapi | Pancake Slip Ring |
|---|---|
| Bophahamo ba ho kenya ka tlase ho 25 mm, sebaka sa radial 60 mm kapa ho feta | Ho lekana hantle |
| Lebelo la ho potoloha ka tlase ho hoo e ka bang 250 rpm, mosebetsi o tsoelang pele | Ho lekana hantle |
| Matshwao a kopantsweng a tlase-matla hammoho le matshwao a matla (CAN, RS-485, encoder) | E lekana hantle le moralo o nepahetseng |
| Lebelo la ho potoloha ka holimo ho 500 rpm, kapa meroalo e tsitsitseng{1}ea hajoale | Hlahloba mekhoa e meng kapa u kope tlhahlobo e tloaelehileng |
| Moeli o tiileng oa sebaka sa radial, empa bophahamo ba axial bo fana ka seatla se bulehileng | Ha e lekane - nahana ka capsule |
| U hloka sebaka se seholo ka har'a-mokoti bakeng sa shaft kapa mokelikeli | Ha ea lokela - ho nahana ka-bore |
| Ho thothomela ho matla, ho tshoha, kapa tikoloho e tiisitsweng ka thata | Ho hlokahala tlhahlobo e ikhethileng |
Hobaneng ha Pancake Slip Rings e Boloka Sebaka sa Axial
Mechineng e kopaneng, bolelele ba axial hangata bo thata ho bo boloka ho feta bophara ba radial. Letsoho la roboto, indexer ea rotary, kapa sensor turret e kanna ea ba le 15-25 mm feela ea phaposi e emeng ka morao ho poleiti e potolohang. Moralo oa capsule ka bolelele ba 60-80 mm o ke ke oa lekana. Reng e sephara e nang le palo e tšoanang ea potoloho e ka theohela sebakeng seo hobane litsela tsa ho kopana li hlophisitsoe ka ntle ho fapana le ho ea holimo.
Hape ke ka lebaka lena li-pancake slip rings li hlahang hangata mochining oa OEM ho feta ka kakaretso-mekhahlelo ea morero: karolo e bōpehile ho pota-pota enfelopo e tsitsitseng, eseng ka tsela e 'ngoe.
Na Pancake Slip Rings e ka fetisa Matla le data Hammoho?
E, empa moralo oa bohlokoa. Lesale la pancake le thellang le ka etsoa ho tsamaisa matla a DC, li-circuits tsa taolo ea AC, maikutlo a encoder, CAN, RS-485, USB 2.0, le Gigabit Ethernet kopanong e le 'ngoe. Phoso ke ho tšoara lipotoloho tsohle e le tse ka fapanyetsanoang. Ha ba joalo.
| Mofuta oa Potoloho | Range e Tloaelehileng | Matšoenyeho a Sehlooho a Moqapi |
|---|---|---|
| DC matla | 5–48 V, 1–10 A ka lesale | Bophara ba lesale, ho hanyetsa ho kopana, ho senya mocheso |
| Matshwao a -a lebelo a tlase a dijithale (CAN, RS-485) | Ho fihla ho ~ 1 Mbps | {{0}Tsela e sothehileng, e arohaneng le liring tsa motlakase |
| Maikutlo a khouto (keketso, e felletseng) | A/B/Z kapa SSI/BiSS | Lipara tse fapaneng, tse sireletsang, fatše lerata le tlaase |
| Lintlha tse-tse phahameng (Ethernet, USB) | 100 Mbps - 1 Gbps | Taolo ea impedance, likanale tse ikhethileng, EMI ho itšehla thajana - bona tsa ronaEthernet slip ring ring guide |
| Video (HD{{0}SDI, analog) | Ho fihla ho 3G-SDI | 75 Ω e bapisang, coaxial coupling, tahlehelo ea ho khutla |
Haeba Ethernet, maikutlo a encoder, kapa video ea analoge e lutse holim'a disc e le 'ngoe le matla, boemo ba mehele eo, leano la ho sireletsa, le mokhoa oa ho tsamaisa lithapo li tlameha ho hlalosoa pele moralo o notleloa. Ho leka ho lokisa tšitiso ka mor'a hore mochine o hahuoe ho theko e boima haholo ho feta ho qeta hora ho hlahloba moralo qalong.
Pancake Slip Ring vs Mefuta e meng ea Slip Ring
| Sebopeho | Pancake | Capsule | Ka-Bore | Moropa |
|---|---|---|---|---|
| Sebopeho | Diski e bataletseng | Silinda e nyane | Moqomo o nang le lesoba le bohareng | Moqomo o molelele |
| E boloka bophahamo ba axial | Ee | Moedi | Moedi | Che |
| E boloka sebaka sa radial | Che | Ee | E itšetlehile ka boholo ba bore | Ee |
| Bohareng ka-mokoti | Taba ea boikhethelo, e lekanyelitsoeng | Che | Ee (karolo ea mantlha) | Taba ea boikhethelo |
| Palo e tloaelehileng ea potoloho | 2–56 | 2–24 | 4–100+ | 10–100+ |
| Lebelo le tloaelehileng | Tlase ho isa boemong bo itekanetseng | E itekanetseng | E mahareng ho isa hodimo | E itekanetseng |
| Molemo ka ho fetisisa bakeng sa | Bophahamo-likopano tse fokolang | Litlhoko tsa bophara ba compact | Feta-ka shaft kapa mokelikeli | Boima ba potoloho e phahameng |
Molao o khutšoanyane oa qeto: khetha pancake ha bophahamo e le bothata bo ka sehloohong, alesale la capsuleha bophara ke bothata bo boholo, le aka-bore slip ringha shaft, mohala oa moea, kapa bundle ea cable e tlameha ho feta bohareng. Bakeng sa papiso e tebileng, bonaka-hole vs pancake slip ring.
Litlhaloso tsa Bohlokoa ho Tiisa Pele U Odara
Kopo e kang "re hloka selikalikoe se sephara" ha ea lekana bakeng sa khotheishene e tšepahalang. Lintlha tse ka tlase ke seo sehlopha sa boenjiniere se tla se botsa nakong ea tlhahlobo ea moralo.
Lenane la Tlhahlobo ea Mechini
- Boholo ba bophara ba ka ntle le bonyane bophara ba ka hare
- Bophahamo bo phahameng ba ho kenya
- Paterone ea lesoba, e nang le PCD le boholo ba screw
- Tsela ea ho tsoa ka thapo le bolelele
- Mofuta oa sehokelo, haeba{0}e felisitsoe
- Kaho ea matlo kapa e bulehileng{0}}
- Setšoantšo sa CAD kapa mohlala oa 3D oa enfelopo e potolohileng
Lethathamo la Motlakase
- Palo ea li-circuits tsa motlakase, tse nang le voltage le hona joale ka potoloho
- Palo ea lipotoloho tsa matšoao, tse hlophisitsoeng ka protocol
- Litlhoko tsa ho beha fatše le ho itšehla thajana
- Ho sireletsa melapo e bobebe
- Karohano lipakeng tsa matla le{0}}data ea lebelo le holimo
Lethathamo la Letšoao
- Protocol (CAN, RS-485, Ethernet, USB, HD-SDI, mofuta oa khouto)
- Sekhahla sa data se hlokahalang
- Mofuta oa cable le impedance
- Boemo ba lerata bo amohelehang kapa sepheo sa BER
- Tekanyetso efe kapa efe e hlokoang ke moreki oa ho qetela
Lethathamo la Tikoloho le Bophelo Bohle
- Boemo ba mocheso o sebetsang
- Lerōle, mongobo, ho pepeseha ha lik'hemik'hale
- Ho hlokahalaLintlha tsa IPkaIEC 60529
- Boemo ba ho thothomela le ho tshoha
- Lebelo la ho potoloha le potoloho ea mosebetsi (e tsoelang pele, ea nakoana)
- Bophelo ba ts'ebeletso bo lebelletsoeng ka liphetohelo kapa lihora
- Ho fihlella ho boloka ka mor'a ho kenya
Mokhoa oa ho khetha Ring e nepahetseng ea Pancake Slip
Mohato oa 1. Hlalosa enfelopo ea sebaka pele.Netefatsa bophahamo bo teng, bophara ba bokantle, le sebaka sa ho bulela setsi pele u bua ka lipotoloho. Enfelopo ea mochini ke sefe ea pele - ha pancake e sa lekane, ha ho na motlakase o tla thusa.
Mohato oa 2. Arola matla le manane a matšoao.Tafole ea potoloho e nang le motlakase, ea hona joale, protocol, le mofuta oa cable e molemo ho feta palo e le 'ngoe e kang "liteishene tse 12."
Mohato oa 3. Sheba lebelo la ho potoloha le potoloho ea mosebetsi.Moralo oa li-pancake o phutholohile ka lebelo le tlase ho isa ho le itekanetseng. Ka holimo ho 500 rpm, ho roala ha mabitso, lerata la borashe, le lebelo la ka ntle-li qala ho sebetsa 'me li hloka ho hlahlojoa ho latela maemo.
Mohato oa 4. Hlahloba kotsi ea botšepehi ba matšoao.Tšoaea-litaba tsa lebelo le holimo, sekhouto, le matshwao a analoge ka thoko 'me u etse qeto ea ho sireletsa le ho bea mocha pele ho nako.
Mohato oa 5. Etsa qeto ea maemo kapa tloaelo. A lesale le tloaelehileng la pancakee sebetsa ha palo ea potoloho ea hau, boholo, le liprothokholo li lumellana le mofuta o teng. Ho seng joalo, mofuta o ikhethileng o na le litšenyehelo tse ngata-ho feta ho qobella ho reroa bocha ha mochini o haufi.
Standard vs Custom Pancake Slip Rings
| Boemo ba Hao | Pancake e tloaelehileng | Pancake e tloaelehileng |
|---|---|---|
| Palo e tloaelehileng ea potoloho, DC + e bonolo{1}}matla a lebelo | Ee | Hangata ha ho hlokahale |
| Paterone e tiileng, e seng{0}}e sa tloaelehang kapa tsela ea thapo | Moedi | E khothalelitsoe |
| Matla a kopantsweng le{0}}data ya lebelo le phahameng ho disk e tshwanang | Moedi | E khothalelitsoe |
| Bolulo bo khethehileng, tiiso, kapa thepa (kamore ea bohloeki, lijo-grade) | Che | Ho hlokahala |
| Bolumo bo ka tlase ho li-unit tse 20 le lethathamo la likhakanyo tse tloaelehileng li ts'oana le tse ling | Ee | Taba ea boikhethelo |
Thuto ea Taba ea Boenjiniere: Phetoho ea Tlhahlobo ea Compact
Potso e tlwaelehileng: pono-motlakase wa ponelopele e nang le 22 mm ya bolelele ba ho kenyo e fumanehang, 90 mm kantle ho bophara ba mahala, ho potoloha ka 60 rpm, le lenane la potoloho la matla a 24 V DC, absolute encoder, le 100 Mbps Ethernet ho khamera.
Enfelopo ea mochini e ile ea etsa hore ho se be le capsule le ho phunya-ka letsatsi la pele. Sebopeho sa li-pancake se tiisitsoe tlhahlobisong ea pele, empa moralo oa potoloho oa pele o ile oa beha para ea Ethernet haufi le lesale la 24 V. Nakong ea tlhahlobo ea moralo re ile ra li arola ka lireng tse peli tsa balebeli, ra kenya selikalikoe sa ka hare tlas'a Ethernet para, 'me ra sebelisa mokhoa o laoloang-ho sitisa stator. Mohlala oa-pele oa tlhahiso o fetisitse tsoelo-pele, ho hanyetsa mocheso (E kholo ho feta kapa e lekana le 500 MΩ ho 500 V DC), matla a dielectric (1000 V AC bakeng sa 60 s), le teko ea bophelo ea phetoho ea limilione tse 5. Thuto e ne e tloaelehile: boemo bo bataletseng feela ha bo fane ka tiisetso ea hore motho o sebetsa - ho bea selikalikoe, ho sireletsa, le ho laola liteko ho qeta mosebetsi.
Liphoso Tse Tloaelehileng Tseo U Lokelang ho li Qoba
Phoso ea pele ke ho tšoara "pancake" e le lentsoe le tšoanang le "compact." E kopane ka bolelele, eseng bophara. Haeba sebaka sa hau sa radial le sona se lekanyelitsoe, moqoqo o lokela ho qala ka lelapa le fapaneng la li-slip ring.
Phoso ea bobeli ke ho siea li-protocol tsa matšoao li sa hlalosoa. "Litsela tse ling tsa matšoao" ha se tlhaloso. Ethernet, encoder, le video ea analog e 'ngoe le e' ngoe e na le sebopeho sa eona, tšireletso le litlhoko tsa tlhahlobo.
Phoso ea boraro ke ho nyenyefatsa hona joale ka selikalikoe. A flat disc dissipates mocheso ka tsela e fapaneng ho tloha 'mele cylindrical. Bophara ba lesale le lisebelisoa tsa ho ikopanya li beha moeli o sebetsang oa hajoale, eseng nomoro ea lethathamo feela.
Phoso ea bone ke hore morekisi oa li-slip ring e se e le morao haholo. Nakong eo ntlo, enjene, le encoder li lokisoang, sebaka se setseng sa selikalikoe hangata e ba sebopeho se fosahetseng. Ho tlisa mofani oa thepa nakong ea moralo oa mochini ho boloka bonyane tokiso e le 'ngoe.
LBH
P: Pancake Slip Ring ke Eng?
K: Ring ea pancake ke sehokelo sa motlakase sa rotary se bataletseng se nang le lipina tse tsamaisang lipina tse hlophisitsoeng holim'a disc-sheped stator. E fetisa matla le matshwao ho pholletsa le segokanyimmediamentsi sa sehokelo ha e ntse e boloka bophahamo ba ho kenngwa bo le bokgutswane, ke ka hona ka nako e nngwe e bitswang sedikadikwe se sephara kapa lesaka la disc slip ring.
P: Ke Neng ke Lokela ho Sebelisa Pancake Slip Ring sebakeng sa Capsule?
A: Khetha pancake ha bophahamo ba axial e le ntho e fokotsang 'me u na le sebaka sa radial seo u ka se bolokang. Khetha capsule ha bophara ba enfelopo bo le thata empa u na le bophahamo bo lekaneng bakeng sa 'mele o monyenyane oa cylindrical.
P: Na Li-Pancake Slip Rings li Loketse-Ho Fetola Lebelo?
A: Li phutholohile haholo ka lebelo le tlase ho isa ho le itekanetseng, hangata ho fihla ho makholo a 'maloa a rpm. Ka holim'a moo, -ka ntle ho moeli oa lebelo, ho roala borashe, le lerata la mats'oao li qala ho ba taba 'me moralo o hloka taba{2}}ka{3}}ka ho hlahloba taba.
P: Na Pancake Slip Ring e ka fetisa Ethernet Kapa USB?
A: Ho joalo. Gigabit Ethernet, 100 Mbps Ethernet, le USB 2.0 kaofela li ka kengoa tšebetsong moetso oa li-pancake, empa li hloka ho sitisoa{{3}tsamaiso e laoloang, liteishene tse inehetseng, le ho sireletsoa liringing tsa motlakase tse haufi. Buisana ka protocol le mofani oa thepa pele moralo o notleloa.
P: Phapano ke Efe Pakeng tsa Ring ea Slip ea PCB le Pancake Slip Ring?
A: PCB slip ring e hlalosa mokhoa oa ho haha - lipina tsa conductive li ngotsoe holim'a boto ea potoloho e hatisitsoeng. Pancake e hlalosa sebopeho ka kakaretso. Bongata ba mehele ea sejoale-joale ea li-pancake e sebelisa stator ea PCB, empa ha se selikalikoe se seng le se seng sa PCB{{3}e thehiloeng ho slip ring e leng pancake.
Q: Ho Hlokahala Litaba Life Bakeng sa Khoute e Tloaelehileng ea Pancake Slip Ring?
A: Bonyane: enfelopo ea ho kenya, lenane la potoloho le motlakase le motlakase ka mohala oa motlakase le protocol ka mohala oa pontšo, lebelo la ho potoloha, potoloho ea mosebetsi, tikoloho ea ts'ebetso, tekanyo ea IP e lebeletsoeng, le bongata bo lebelletsoeng. Setšoantšo sa kopano e potolohileng se khutsufatsa tlhahlobo ea moralo haholo.
P: Pancake Slip Ring e nka nako e kae?
A: Bophelo ba tšebeletso bo itšetlehile ka lebelo la ho potoloha, mojaro oa hona joale, thepa ea ho ikopanya le tikoloho. -liyuniti tse entsoeng hantle hangata li fihla ho limilione tse mashome tsa liphetohelo tlas'a ts'ebetso e tsoelang pele-ea lebelo le tlase, empa palo e tlameha ho netefatsoa khahlano le nako e itseng ea mosebetsi.
Kakaretso
Pancake slip mehele ke karabo e sebetsang ha kopano e potolohang e na le bophahamo ba selae sa bohobe le tekanyetso ea sesebelisoa se nepahetseng. Li lokolla sebaka sa axial, li tšehetsa matla a tsoakiloeng le phetisetso ea mats'oao, 'me li ikamahanya hantle le lienfelopo tsa mochini tsa OEM - ha feela sebaka sa radial, lebelo la ho potoloha, le sebopeho sa mats'oao li hlahlojoa ka botšepehi ho tloha qalong.
Haeba u na le enfelopo ea ho kenya le lenane la potoloho, ho lekane ho qala. Ho tloha moo, khetho pakeng tsa maemolesale la pancakele amoralo o ikhethilenghangata e hlaka ka har'a tlhahlobo ea pele ea tekheniki. Bakeng sa merero e kenyelletsang matšoao a maikutlo kapa litsamaiso tsa pono ho li-platform tse potolohang, tse inehetsenglisebelisoa tsa mehala ea li-slip bakeng sa liroboto le UAVe kanna ea ba ea bohlokoa ho bala pele u botsa.